Summary
Overview
Work History
Education
Skills
Websites
Awards
Publications
Disclaimer
Timeline
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Manu Arun Varghese

Manu Arun Varghese

Hamrun

Summary

Experienced and results-driven Quality Technician with a strong focus on production quality and product assurance for radio remote communication devices, contributing to safer and more reliable workplace solutions. Committed to the continuous improvement of Quality Management Systems and the consistent delivery of products and services that meet the highest standards of safety, quality, delivery, and cost.

Well-versed in maintaining compliance with international standards, statutory regulations, and customer-specific requirements. Highly detail-oriented, with proven expertise in sampling, measuring, and testing electronic components and materials. Brings a solid background in quality reporting, internal audits, and corrective action implementation. Currently seeking new professional challenges in a dynamic and growth-oriented organization. Quality professional with significant experience in maintaining high standards of product quality. Known for achieving impactful results through meticulous inspections and problem-solving. Reliable team player with strong collaboration skills and adaptability to changing requirements.

Overview

10
10
years of professional experience

Work History

Product Quality Technician

Methode Electronics Malta Ltd
05.2023 - Current
  • Conducted manual inspections of PCB assemblies, solder joints, and mechanical parts using microscopes, calipers, multimeters , and other precision tools.


  • Performed in-circuit and functional testing on electronic modules to ensure performance, reliability, and safety compliance.
  • Carried out real-time troubleshooting of defective units on the production floor, working closely with engineers to identify and resolve root causes.
  • Hands-on experience with Failure Mode and Effects Analysis (FMEA) —contributed to evaluating risks in assembly processes and implementing preventive controls.
  • Worked directly with test jigs and fixtures to verify product quality; performed go/no-go testing on production lines.
  • Supported line setup inspections , verifying that materials, tools, and documentation met start-of-line requirements.
  • Experienced in handling non-conforming products : isolating defects, documenting findings, and coordinating rework or scrapping processes.
  • Used ESD-safe handling techniques while working with sensitive electronic components and assemblies.
  • Assisted in first article inspections (FAI) and process validation for new product introductions.
  • Familiar with ISO 9001, IATF 16949 standards, actively participating in internal audits and maintaining compliance documentation.

Electronics Technician (Automobile)

Handsonsystems.com
09.2021 - 05.2023
  • Installed and configured over 200 electronic and electrical systems on a wide range of vehicles, including GPS trackers, sensors, fleet management units, and custom communication devices.

    Provided on-call technical support 365 days a year, responding to urgent service requests and minimizing vehicle downtime for clients.

    Collaborated with design and engineering teams to enhance product functionality and performance, contributing to a 15% reduction in installation time through process improvements.

    Performed thorough safety and compliance checks on all installations, ensuring 100% adherence to internal quality and safety standards across varying environmental and vehicle conditions.

    Regularly reported technical issues to management and helped resolve recurring faults, reducing repeat service calls by 20%.

    Assessed damage to vehicle electronics, prepared accurate cost estimates, and secured client approvals—handling an average of 10 estimates per week.

    Operated a variety of hand and power tools safely and efficiently, maintaining an error rate of less than 1% across all installations.

    Maintained a clean, organized, and safety-compliant workshop environment, contributing to successful internal audits and smooth daily operations.
  • Installed and maintained a variety of electrical and electronic components in accordance with approved methods and procedures.
  • Monitored and tested equipment performance to diagnose and resolve problems.
  • Managed reactive repairs and emergency maintenance for varied electronic devices.
  • Fixed circuit boards and wire harness problems using schematics, wiring diagrams, and testing instruments.
  • Troubleshot and resolved equipment failures to reduce operational disruption.
  • Responded quickly to emergency calls, limiting electrical risk and equipment downtime.
  • Assembled, tested and maintained components and systems for high-performing electronics.
  • Used diagnostic and testing processes in collaboration with product engineers to identify, define, and solve development issues.
  • Performed acceptance testing and measurements on electronic components and assemblies to verify system compliance.
  • Enhanced system performance by troubleshooting and repairing electronic equipment.
  • Improved team collaboration by training junior technicians on proper diagnostic and repair techniques.
  • Improved product quality by conducting thorough testing and validation of electronic components.
  • Facilitated knowledge sharing by documenting troubleshooting techniques and best practices in electronic repair.
  • Improved system reliability by conducting regular maintenance checks and updates on electronic equipment.
  • Ensured consistent quality control by conducting thorough inspections of completed work.
  • Delivered high-quality results under pressure by managing multiple simultaneous projects with tight deadlines efficiently.
  • Implemented comprehensive inventory management system for electronic parts, ensuring availability and reducing waste.
  • Streamlined troubleshooting process, significantly decreasing time required to identify and fix electronic malfunctions.
  • Increased overall efficiency by installing, testing, and maintaining electronic devices and systems.
  • Achieved operational excellence in all assigned projects while adhering to strict safety protocols at all times.
  • Diagnosed and repaired complex circuitry issues, restoring functionality to high-value equipment.
  • Increased workplace safety through proactive identification of potential hazards associated with electronic equipment operations.
  • Utilized advanced diagnostic tools for accurate identification of system faults, minimizing repair times significantly.
  • Maintained a high level of customer satisfaction by resolving technical issues swiftly and professionally.
  • Developed comprehensive technical documentation, including schematics, diagrams, and user manuals, facilitating smooth user adoption of new technologies.
  • Provided valuable input during product development phases to ensure optimal design functionality from an end-user perspective.
  • Reduced equipment failure rates by developing and executing preventative maintenance schedule.
  • Streamlined communication between departments by establishing centralized database for tracking electronic equipment status and issues.
  • Reduced downtime for critical systems by providing timely maintenance and repair services.

Electrical Engineering Internship

Thought3D Ltd
08.2020 - 04.2021
  • Contributed to improvement actions within the area of responsibility to enhance operational efficiency.

    Researched emerging technologies to maintain commercial awareness and identify opportunities for business expansion and diversification.

    Prepared and submitted detailed progress reports to management, ensuring clear communication of updates and project status.

    Completed approximately 75% of projects independently, demonstrating strong initiative and problem-solving skills.

    Worked additional shifts during peak periods to help keep projects on schedule and meet deadlines.

    Ensured prompt containment and decision-making in response to non-conformities and quality issues, maintaining product standards.

    Set up and adjusted machinery for daily operations, supporting smooth workflow and productivity.

    Followed user manuals and assembly instructions meticulously to complete tasks accurately and error-free.

Customer Support Engineer

Vortex Engineering private Ltd
03.2015 - 04.2018
  • Performed extensive travel exceeding 300 km regularly, demonstrating strong responsibility and adaptability to manage tasks effectively in the field.

    Managed pre-installation, installation, configuration, preventive maintenance, and commissioning of Automatic Teller Machines (ATMs) and cash vending machines across the assigned area.

    Configured cash vending machines running Linux-based software, ensuring proper setup and smooth operation.

    Conducted preventive maintenance activities to reduce equipment downtime and ensure continuous, reliable operation.

    Coordinated closely with customer support teams and R&D to resolve major technical issues efficiently.

    Attended customer sites, actively listening to inquiries and problems, ensuring timely and effective solutions.

    Provided on-call availability to address urgent issues, minimizing downtime and maintaining service continuity.

    Delivered high-quality service to achieve customer satisfaction and maintain positive client relationships within the operational area.

Education

Bachlor's - Eletronics and communication

Christ University Faculty of Engineering
India
10.2014

Skills

  • Diagnosing and repairing faults in complex electronic circuits and systems

    Troubleshooting both analog and digital circuitry, including microcontroller-based systems

    Skilled in using test and diagnostic tools such as oscilloscopes, multimeters, logic analyzers, and signal generators

    Debugging and reworking PCBs, including component-level fault isolation and repair

    Interpreting schematics, wiring diagrams, and technical documentation with accuracy

    Performing preventive and corrective maintenance on electronic assemblies

    Soldering and de-soldering surface mount and through-hole components on multilayer PCBs

    Applying ESD-safe handling procedures and material control standards

    Conducting internal audits and supporting quality compliance initiatives

    Experienced in precise measurement techniques for quality verification and process control

    Collaborating with cross-functional teams to resolve technical issues and improve reliability

Awards

  • Rising Star of Year, Handson Systems Pvt Ltd
  • Best Employer in year - 2018, Vortex Engineering Pvt Ltd

Publications

07/10/19, Impact of signal waveform on RF-harvesting device performance in wireless sensor network, International Scientific Conference on Power and Electrical Engineering of Riga Technical University, The experimental study of signal waveform and subcarrier number influence on the wireless power transfer (WPT) performance of prefabricated RF harvesting device - Powercast P2110B. This work has been carried out with two different waveform types - with low and high PAPR level.

Disclaimer

I hereby declare that all the information provided above is true and correct to the best of my knowledge and belief.

Timeline

Product Quality Technician

Methode Electronics Malta Ltd
05.2023 - Current

Electronics Technician (Automobile)

Handsonsystems.com
09.2021 - 05.2023

Electrical Engineering Internship

Thought3D Ltd
08.2020 - 04.2021

Customer Support Engineer

Vortex Engineering private Ltd
03.2015 - 04.2018

Bachlor's - Eletronics and communication

Christ University Faculty of Engineering

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Manu Arun Varghese